Technical, Productive and Economical Advantages
At Masterix we believe in the advantages of automation. We understand that automation delivers optimization.
All of the processes of our lines – Masterinject, Mastercool, Masterwax,Mastermould and Masterwax – were designed according to the criterion of automatizing production phases as much as possible.
Our team is always looking for SMART solutions.
Masterix’s products are meant to deliver a superior added value to production.
Increased productivity as well as technical and economical benefits contribute to add value to unique products.
Technical Advantages
Technical Advantages – Some of AUTO-START system most evident advantages are:
- The Automatic-Start System
- Elimination of scraps, resulting in an increase in production
- Reduction of operators mistakes
- Hand – Detection Safety Sensors
- RFID Reader/Writer included
| WORK PHASES Fasi di lavoro | COMPETITORS Concorrenza | MJ-01 SMART | MJ-01 SMART AUTOSTART | MI-03 SMART | ADVANTAGES Vantaggi |
|---|---|---|---|---|---|
| Load mold Carico stampo |
2’’ | 1’’ | 1’’ | 0’’ | MJ-01 Self centering clamp, no plate MI-03 automatic mould load |
| Cycle start Avvio ciclo |
2’’ | 2’’ | 0’’ | 0’’ | MJ-01 Autostart and MI-03 Automatic start |
| Closure + Advance clamp Chiusura pinza + avanzamento |
2’’ | 2’’ | 2’’ | 2’’ | (1”+1”) |
| Vacuum Vuoto |
4’’ | 2’’ | 2’’ | 2’’ | MJ-01 and MI-03 Automatic vacuum |
| Set pressure injection Regolzione pressione iniezione |
1’’ | 0’’ | 0’’ | 0’’ | MJ-01 Autostart and MI-03 Automatic Regulation |
| Injection + ritorno Iniezione + ritorno |
3’’ | 3’’ | 3’’ | 3’’ | (2”+1”) |
| Mold unloading Scarico stampo |
2’’ | 2’’ | 2’’ | 1’’ | MI-03 Automatic Unload |
| Stop (operator delay) Sosta (ritardo operatore) |
3’’ | 3’’ | 2’’ | 1’’ | MJ-01 Autostart no program choice MI-03 fully automatic cycle |
Productive Advantages
Amongst the most important innovations in automation in the field of lost-wax injectors, The AUTO-START system simplified the job of thousands of operators worldwide.
Our AUTO-START, available for MJ serie with C13 clamps, allows to save up to 3 seconds per injection cycle.
| PRODUCTIVITY Produttività | COMPETITORS Concorrenza | MJ-01 SMART | MJ-01 SMART AUTOSTART | MI-03 SMART |
|---|---|---|---|---|
| Sec. for cycle Sec. per ciclo |
19’’ (3 pz. / min.) | 15’’ (4 pz. / min.) | 12’’ (5 pz. / min.) | 9’’ (7 pz. / min.) |
| Pieces for hour Pezzi all’ora |
189 | 240 | 300 | 420 |
| Good pieces (%/1 hour) Pezzi buoni (%/1 ora) |
97% - (183) | 99% - (237) | 99% - (297) | 99% - (415) |
| Good pieces in 8 hours Pezzi buoni in 8 ore |
1464 | 1896 | 2376 | 3320 |
All of our company efforts are aimed at increasing our customers productivity, at speeding up and simplifying companies processes and operators performances.
Economical Advantages
Automatic and Semi-Automatic systems bring considerable savings to our customers in little time. The remarkable increase in production will pay back the investment in our machines after a few month, as it shows in the chart.
| PROFIT Guadagno | MJ-01 SMART | MJ-01 SMART AUTOSTART | MI-03 SMART | ADVANTAGES Vantaggi |
|---|---|---|---|---|
| Increased pieces than the competitior 8 hour Incremento pezzi rispetto alla concorrenza in 8 ore |
+432 | +912 | +1856 | Pz by our machine less pz produced by competitor |
| Increase of profit 1 day - (24 working day) Incremento guadagno in 1 - (24 giorni lavorativi) |
30 € (720 €) | 64 € (1.536 €) | 130 € (3.120 €) | 4Profit € = Increase pz x cost of wax 1 pieces (0,07 €/pz) |
| Increase of profit 1 year (286 working day) Incremento guadagno in 1 anno (286 giorni lavorativi) |
8.580 € | 18.304 € | 37.180 € | Profit € = Increase pz x cost of wax 1 pieces (0,07 €/pz) |
| Investment recovery Recupero investimento |
1 year | 7 months | 5 months |
